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FUEL ETHANOL STILLS

40-50 GALLONS OF FUEL ETHANOL A DAY!

The Amphora Society is designing a fuel ethanol still capable of producing 40-50 gallons of fuel ethanol a day.  Fed with regular fermented wash the first prototype, shown here, delivered 95% abv fuel fuel ethanol in a steady stream, stopping during tests only when we ran out of fermented wash to feed it!

Being designed with farmers in mind, we are aiming for a still that will run continuously 24 hours around the clock, requiring periodical cleaning only if the fermented wash contains a lot of suspended solids.  All that will be needed is a steady supply of fermented wash, prepared from grain or any other fermentable biomass, It should therefore be capable of operating with a wide variety of washes, including those most difficult ones that tend to foam.  It should also be easy to  disassemble for cleaning in a matter of minutes, and then quickly put back together again.

Development is being carried out in New Zealand, and no less than 12 different prototypes have been made so far to incorporate design improvements revealed during testing.  The latest design looks very different to the first prototype we made, and which is shown here, and we're happy to report that it is very much more efficient.

That first prototype required only 4.5kW to run, and delivered product at the rate noted above.  The latest design  achieved that output on its first run, but with just 2kW.  The task ahead of us now is to optimise its efficiency and to ensure that the design meets the highest reliability, durability and safety criteria.

Many small farmers would find such a still more than adequate to run all their equipment at much less cost than if they continued to use conventional fuels. They could then utilise grain or other biomass that brings low returns on the market as a useful and economic resource.  To achieve that, our equipment will have to be an investment well worth considering, offering durability and reliability with economic running costs.  We firmly believe that the new distillation techniques we have developed and are now testing will meet those requirements.  However, as qualified engineers, we have a strict policy of never releasing equipment until it satisfies the highest manufacturing and operational standards, so we must stress that our new still is NOT on the market ... yet!

Nevertheless, we invite those interested to contact us for more details, and also help us by specifying what your targets are.

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See video clip about our first
fuel ethanol still
BROADBAND

Of course such economy can also be attained by the amateur distiller, but with very mush less initial outlay, if a smaller fuel ethanol still were available.  With this in mind, the Amphora Society is now in the middle of designing a much smaller version of its new fuel ethanol still, and designing it as a kit-set to save cost. We will announce release of this still on this News page.

 

Development of the Amphora Fuel Ethanol Still

The plans for this fuel still were first drafted 2 years ago, based on the knowledge and techniques we had learned through development of both the PDA-1 and PDA-2 distillation columns.  We thought you might like to see a few pictures from the workshop to see what development is all about.

Two prototypes being tested

Our professional master welder, Bernie Jordan, taking a well-earned break.  His "Shed" is a watering hole that all his many friends gravitate to during weekends.

 

A prototype disassembled and laid out to show how a fairly large structure can be broken down into small segments.  The whole thing took 3 minutes to disassemble, and 5 minutes to assemble again.